Roof coating knowledge

Silicone Roof Coating Systems: The Complete Guide

Silicone roof coatings are high-solids, moisture-cure membranes built for flat and ponding-prone commercial roofs — TPO, EPDM, mod-bit, metal and spray foam. Maximum waterproofing, excellent UV stability, and restoration without tear-off.

See the difference

Drag to reveal the restoration.

Before roof restorationAfter roof restorationBeforeAfter

Silicone roof restoration — a weathered flat roof sealed with a seamless, ponding-proof silicone membrane.

The short version

Silicone quick specs.

A high-solids moisture-cure membrane that seals flat and ponding-prone roofs for a fraction of replacement cost. Every spec below is covered in depth further down the page.

Best forWaterproofing, Ponding Water, Flat Roofs
Not ideal forFoot Traffic, Future Non-Silicone Recoats
Typical roofsTPO, EPDM, Mod-Bit, Metal, Spray Foam
Typical installed costRoughly $3.00–$6.00 / sq ft
Warranty range10-25 Yrs - Manufacturer Specific
Coating typeHigh-Solids Moisture-Cure Silicone
UV resistance/Reflectivity10/10
Future recoatability4/10 - Silicone Over Silicone Only
Foot traffic4/10 - Slick When Wet

What Is a Silicone Roof Coating?

A silicone roof coating is a high-solids, moisture-cure membrane applied as a liquid over your existing roof. It cures into one seamless rubber layer that sheds UV, seals every seam and fastener — and keeps performing even under standing water.

Silicone rubberAn inorganic polymer that doesn’t absorb water
Moisture-cureCures by reacting with humidity — dew rarely ruins it
High solids90%+ of the pail stays on the roof as dry film
Ponding-proofSits under standing water indefinitely without failing
Gloss & dirtGlossy surface attracts grime — plan periodic washing
Continuous membraneOne seamless film over seams, fasteners and flashings
The right fit

Where silicone works best.

Why owners pick it

Benefits & performance.

The assembly

How silicone systems are installed.

How it's done

The typical silicone coating system.

Varies by manufacturer

🧹CleanPressure-wash the entire roof
🔧RepairReplace damaged material
Repairing damaged roof material
🧴SealSeal every seam and penetration
Sealing roof seams and penetrations
🖌PrimePrime the entire roof surface
Priming a commercial roof
🎨CoatApply the acrylic topcoat
Applying acrylic roof topcoat
📋WarrantyIssue the manufacturer warranty
Roof warranty consultation

Roof preparation →

Primers →

Seam reinforcement →

Spray equipment →

Wet & dry film measurement →

Deep-dive guides for each topic are coming to the silicone library.

The checklist

How to qualify a roof for silicone.

Silicone’s twist on the usual test: ponding water doesn’t disqualify the roof — it’s often the reason silicone gets the job. What still matters is everything underneath:

✅ Good candidate

  • Structurally sound deck
  • Dry insulation and substrate
  • Stable existing membrane or coating
  • Ponding areas — silicone handles them
  • Substrate that passes an adhesion test
  • Owner committed to the silicone recoat path

❌ Poor candidate

  • Saturated insulation
  • Severe structural corrosion
  • Failed adhesion over large areas
  • Heavy daily foot traffic without walk pads
  • Surfaces that can’t be properly cleaned and prepared
Learn from the field

Limitations — what can go wrong.

The make-or-break

Weather windows for a silicone job.

Silicone application window (ambient temperature)
Below 35°F
35–50°F
50–95°F
95°F+ substrate
Below 35°F: Too cold — cure stalls and frost contaminates the film
35–50°F: Workable — slower cure, watch overnight frost
50–95°F: Ideal application window
95°F+ substrate: Hot-surface risk — skinning and flash-off on thick passes

Silicones cure by reacting with moisture in the air — humidity helps rather than hurts, which is why they forgive weather that ruins water-based coatings.

💧 Humidity helps the cure🌡 35°F and rising🌧 Light dew tolerated after skin-over❄ No frost during cure
By the numbers

Silicone specifications & coverage.

There is no universal silicone spec — dry film thickness, coverage and coat count are set by each manufacturer’s system and the warranty you want.

Silicone’s edge is solids content: at 90%+ solids, nearly everything in the pail becomes dry film, so systems often finish in fewer coats than acrylic. Thicker film still means longer warranty — price from the product data sheet, not a generic chart.

How much silicone would your roof need?

Get gallons, pails and primer in seconds with real silicone application rates.

The economics

Cost, service life & warranties.

Typical installed cost

Roughly $3.00–$6.00 per square foot installed — usually one-third to one-half the cost of replacement, and about $0.50–$1.50 above a comparable acrylic system. On ponding roofs that premium buys the only chemistry rated for the job.

Service life & recoats

Expect 10–20+ years per cycle. Renewal is silicone-over-silicone: clean and recoat at a fraction of the original cost — remembering that silicone is a one-chemistry commitment.

Warranties & the tax angle

Warranty terms follow the manufacturer’s installed system and mil build. And because a coating is generally maintenance rather than a capital improvement, many businesses deduct the full cost in year one under Section 179 — confirm with your accountant.

Compare systems

Silicone products compared side by side.

See all 31 products compared side by side
ProductSolidsPublished coverageWarrantiesBallpark 5-gal*Spec
Silicone 410American WeatherStar69% +/- 2% by volume (ASTM D2697)Used in StarGard-warranted systems (10/15/20-year system terms; coverage set per warranty term)DistributorTDS
High-Solids Silicone 412American WeatherStar92% +/- 2% by volume (ASTM D2697)Top coat of Ure-A-Sil 20-year StarGard hybrid system; also used in Met-A-Sil and Foam-Gard systemsDistributorTDS
APOC 585 Armor Flex Liquid Silicone Roof MembraneAPOC98% by volume1.5-4 gal/100 sq ft depending on substrate roughness and warranty term1-year base product warranty; extended terms with registration at apoc.com within 60 daysDistributorTDS
Silkoxy H3Everest Systems90% by volumeMax 1.5 gal/100 sq ft per coat; yield 14 dry mils per 1 gal/100 sq ftEverest system warranties up to 20 years via Certified Applicators (ponding water excluded)DistributorTDS
Silkoxy H3-EZEverest SystemsRoller-optimized low-viscosity version of Silkoxy H3; apply per system specEverest system warranties up to 20 years via Certified ApplicatorsDistributorTDS
Silkoxy Flashing GradeEverest SystemsDetail/flashing grade for seams, penetrations and repairsCovered under Everest silicone system warranties on eligible projectsDistributorTDS
GacoFlex S20 Series 100% SiliconeGaco95% by volume1.5 gal/sq per coat smooth; 2 gal/sq granulated (to ~22 dry mils)Full-system labor+material via licensed applicators; 50-yr limited material~$300TDS
Unisil Silicone Roof CoatingGAF71% by volumeMax 1.5 gal/sq per coat, min 2 coats; warranty totals 2.0 (10-yr), 2.75 (15-yr), 3.5 (20-yr) gal/sq10 / 15 / 20-year liquid-applied limited warranty by application rate~$450TDS
High Solids Silicone Roof CoatingGAF96.6% by volumeUp to 2.75 gal/sq in one pass (substrate permitting)GAF liquid-applied limited warranties; marketed with 20-yr terms~$375TDS
GE Enduris 3500GE Performance Coatings90% by volumeTheoretical 2.5 gal/100 sq ft in one or more coats for 20-year spec; typically one-coat applicationUp to 20-year labor & material warranty via MPM Authorized Applicator Program; pre-job and final inspections required~$200TDS
GE Enduris 3500 E+GE Performance CoatingsOne-coat high-solids application; rate per project spec and warranty termUp to 20-year labor & material warranty available through Authorized Applicator ProgramDistributorTDS
GE Enduris 3525GE Performance Coatings90% by volumeOne-coat, high-solids application; rate varies by warranty term (approx 2-2.5 gal/100 sq ft for extended warranties)20-year labor & material warranty available; NSF P151 Certificate of Compliance (potable water rainwater harvesting)~$200TDS
GE Enduris Liquid FlashingGE Performance CoatingsDetail/repair flashing applied by trowel, stiff brush or gloved hand; no primer requiredCovered under GE Enduris roof coating system warranty on eligible projectsDistributorTDS
887 Tropi-Cool 100% SiliconeHenry Company91% by volume1.5 gal/sq minimum, one-coatLifetime limited warranty~$380TDS
Pro-Grade 988 SiliconeHenry Company92% by volumeMin 1.5 gal/sq; 50+ mils possible in one coatHenry Material Plus and Gold Seal system warranties~$268TDS
670HS Karna-Sil Ultra Silicone CoatingKarnak91% by volumeSingle coat 1.5 gal/100 sq ft (24 wet mils); up to 3 gal/sq on approved horizontal substrates; over 180 epoxy primer or 400-series base coat as specifiedKarnak system warranties via approved applicators; retail limited warrantyDistributorTDS
100% Silicone Roof CoatingMule-Hide Products90% by volumeMin 1.5 gal/100 sq ft; total rate varies by warranty termUp to 20-year Mule-Hide system warranties on multiple substrates; installed by Warranty Eligible ContractorsDistributorTDS
PolyBrite 90.1Polyglass92% +/- 3% solids by volume (ASTM D2369)PolyBrite 90 published rate: 1.25 gal per 100 sq ft per coat at 20 wet mils, typically two coats; 90.1 can be applied in excess of 40 wet mils in a single coat without blistering12-month standard product warranty; eligible for Polyglass system warranties (terms via Polyglass warranty program)DistributorTDS
PolyBrite 95.1Polyglass12-month standard product warranty; eligible for Polyglass system warranty programsDistributorTDS
HS 3200 Series High Solids Silicone Roof Coating (HS 3201 White / 3202 Tan / 3203 Light Gray / 3204 Dark Gray)Progressive Materials92% +/- 3% by weight (ASTM D2369)Specified by dry-mil warranty tier rather than flat gal/100 sq ft; can be applied in excess of 40 wet mils in a single coat without blisteringFull System Limited Warranties, 5 to 20 yearsDistributorTDS
HS 3200-HB Roller-Grade (High Build) Silicone Roof CoatingProgressive MaterialsOver 95% solids (as published on product page)Roller-applied; can be applied in excess of 70 wet mils in a single coatEligible for PM Full System Limited Warranties (5-20 years)DistributorTDS
Pro-Shield Fully-Reinforced Silicone CoatingProgressive MaterialsDistributorTDS
Silicone44 Rubberized Silicone (44-300)Sherwin-Williams Uniflex98% by volume~1.33 gal/sq min; commonly 2 coats at 1 gal/sq; UNIGUARD 2 gal/sq (15-yr), 2.5 gal/sq (20-yr)UNIGUARD 10 / 15 / 20-year system warrantiesDistributorTDS
Sikalastic-500Sika92-96% by volume and by mass (ASTM D2697)RoofCoat 10: 1.5 gal/100 sq ft; RoofCoat 15: 2.0 gal/100 sq ft; RoofCoat 20: 2.5 gal/100 sq ftSika RoofCoat 10/15/20-year coating system tiersDistributorTDS
Silicone High Build CoatingTopps Products90% by volumeHigh-build single/two-coat application per Topps spec; resists ponding water15-20 year expected service life with maintenanceDistributorTDS
AlphaGuard Si 100Tremco Roofing69% by volumeSmooth BUR/MB/single-ply: base 1 gal/sq (16 wet mils) + top 1.5 gal/sq (24 wet mils); granulated MB/SPUF: base 2 gal/sq + top 1.5 gal/sqEligible for Tremco system warranties; TremCare maintenance programsDistributorTDS
#924 Eterna-Sil Premium Silicone Roof CoatingTropical Roofing Products97% by volumeMin 1.5 gal/100 sq ft single pass; max 2.5 gal/100 sq ft per passEligible for TRP/SOPREMA limited product and full-system labor & material warranties via warranty application~$390TDS
#923 Eterna-Sil Roof CoatingTropical Roofing ProductsDirect-bond single-pass silicone; rate per system specificationEligible for TRP/SOPREMA limited product and full-system warrantiesDistributorTDS
#9400 Eterna-Sil Premium MasticTropical Roofing ProductsSeam sealer and repair mastic for seams, penetrations and fasteners; trowel or gloved-hand applicationSystem component covered under TRP/SOPREMA coating system warrantiesDistributorTDS
KNIGHTSHIELD KS-5100 High Solids Silicone Roof CoatingW.R. Meadows94% by volume1.5 gal/100 sq ft (24 wet mils); target 25 wet / min 22 dry mils; single-coat applicationFully warrantable system via approved applicators; W.R. Meadows limited materials warrantyDistributorTDS
KNIGHTSHIELD KS-5200 Silicone Walk-Pad Roof CoatingW.R. Meadows93% by volume2 gal/100 sq ft (32 wet mils); broadcast KS-6000 granules at 18 lb/100 sq ft for tractionComponent of warrantable KNIGHTSHIELD systemsDistributorTDS

*Approximate street prices from public listings — varies by distributor, region, and volume.

Proof in the field

Real silicone projects on RCN.

Project Spotlights

KNIGHTSHIELD Silicone Replaces a Failing Acrylic Coating in Huntsville AL

A Huntsville strip mall's eroding acrylic roof coating was trapping moisture against the metal panels; Arkbow…

Project Spotlights

TPO Roof Restoration at a Regional Airport Terminal in Middletown PA

A 14,000 sq ft TPO roof on a Pennsylvania regional airport terminal was restored with a…

Project Spotlights

Coating a 74-Foot Dome: The CalPortland Silicone Project in Portland OR

An inflatable storage dome in Portland was recoated with GacoFlex silicone by crews on telescoping lifts…

Project Spotlights

Silicone Restoration Membrane Buys Midview High School 11 More Years, Grafton OH

West Roofing Systems installed a 25-mil silicone restoration membrane at Midview High School, matching an 11-year…

Project Spotlights

Stopping 50+ Leaks: Silicone Restoration at Vermillion Flooring, Springfield MO

A Missouri hardwood flooring plant with more than 50 active roof leaks was restored with a…

Level up

Silicone training & video series.

Free silicone guides live in this library now. Full video application courses — surface prep, spray technique, mil verification and more — are coming to RCN Academy for every chemistry and method.

Find silicone contractors near you.

Get matched with certified silicone contractors — free, no obligation.

Frequently Asked Questions

How long does a silicone roof coating last?

10–20+ years per cycle depending on the installed mil thickness and system spec — then the roof is cleaned and recoated with silicone to reset the clock.

Does silicone really work on roofs with standing water?

Yes — that’s its defining advantage. Cured silicone doesn’t absorb water and carries manufacturer ponding coverage no acrylic offers. Drainage should still be improved where practical.

Can you put silicone over an old TPO or EPDM roof?

Usually, and it’s one of the best restoration plays — after aggressive cleaning, an adhesion test, and the manufacturer’s primer where required.

Can silicone be recoated later with something else?

No — nothing bonds to cured silicone except more silicone. It’s a one-chemistry commitment from the first coat.

Is silicone slippery to walk on?

When wet, yes. Professional installs add granulated walk pads on every service path.

How much does a silicone system cost?

Roughly $3.00–$6.00 per square foot installed — typically one-third to one-half of replacement cost.

Keep going

The full acrylic series.

📚 The Silicone SeriesThe Complete Guide →
  1. The Silicone Crash Course — start hereYou are here
  2. Acrylic vs Silicone: Which Wins for Your RoofComing soon
  3. Cost: What You’ll Actually PayComing soon
  4. Ponding Water: Why Silicone Owns Flat RoofsComing soon
  5. Application: Coating TPO & EPDM RoofsComing soon
  6. Failures & TroubleshootingComing soon
  7. Coverage, Thickness & LifespanComing soon
🎓 Go deeper: advanced application training for every chemistry and method is coming to RCN Academy — free modules now, full video courses for Premium members.